CHALLENGE:
Designing a hydraulic press capable of assembling two circular metal components with exceptional accuracy while avoiding pressure peaks above 2 bar and achieving a precision level within 0.5 bar required a sensitive system that maintained consistent force application without compromising the machine’s cycle time. Additionally, the team had to ensure reliability and performance in a demanding industrial environment, integrating advanced control technologies and innovative hydraulic solutions.
SOLUTION:
Parker’s advanced valve technology and UGR’s system design expertise delivered a hydraulic press system that met AGME’s immediate needs while providing a scalable and efficient solution for future applications. The project emphasized collaboration among engineering teams, ensuring that milestones were met on time. With a focus on high precision and reliability, the hydraulic system utilized innovative control technologies and robust components, enabling AGME to produce high-quality compressor pa
BENEFITS:
The collaboration enhanced precision and control in the hydraulic press, meeting AGME’s stringent requirements. Advanced valve technology and a closed-loop control system ensured consistent performance and reduced defects. The robust design increased reliability, lowered maintenance costs, and provided scalability for future production needs.
Precision Through Partnership
"This project involved high levels of collaboration across technical teams. Parker and UGR provided access to first-class hydraulic solutions, in-depth knowledge, and expertise. That led to the development of a highly dynamic and precise assembly machine that fully met client needs"
Aitor Arakistain, Director of Electronics, AGME Automated Assembly Solutions
Directional Control Valve (8 Watt) - Series D1VW
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Unlocking Precision in Hydraulic Assembly
Automated assembly machines, such as hydraulic presses, exemplify the perfect integration of power and precision, enabling the production of high-quality components with remarkable accuracy. These sophisticated machines are essential in various industries, particularly automotive, where precision is paramount. Parker Hannifin has a long-standing partnership with AGME Automated Assembly Solutions, a collaboration that has thrived for over 25 years. Together, they focus on delivering innovative solutions that meet the complex demands of modern manufacturing.
In a recent project, AGME aimed to develop a new hydraulic press designed specifically for assembling two circular metal components with exceptional precision. The challenge was significant: the system needed to avoid pressure peaks exceeding 2 bar while achieving a precision level within 0.5 bar—all while maintaining the machine's cycle time. This required not only advanced engineering but also a system sensitive enough to ensure consistent force application, which is critical for preventing defects and waste.
To tackle these challenges, AGME turned to Parker and UGR Equipos Hidráulicos for their expertise in hydraulic systems. The project began with a series of collaborative meetings to define the technical performance criteria for the hydraulic system, including position, speed, and force. This close teamwork emphasized the importance of clear communication and shared objectives in achieving a successful outcome.
Parker’s advanced valve technology played a crucial role in the project. The Direct Operated Proportional DC Valve Series D1FP was selected for its high dynamics and precision, ensuring accurate control during the assembly process. The design incorporated a closed-loop system with pressure sensors, allowing for real-time adjustments and consistent performance.
The collaboration not only focused on technical specifications but also fostered a culture of innovation. The teams worked diligently to ensure that all milestones were met on time, demonstrating the power of teamwork in overcoming technical challenges. Aitor Arakistain, Director of Electronics at AGME, highlighted the high levels of collaboration among the technical teams, which ultimately led to the development of a highly dynamic and precise assembly machine that fully met client needs.
Looking ahead, AGME plans to continue its partnership with Parker and UGR to develop customized machines tailored to specific applications. Each customer requirement is unique, and the selection of Parker solutions will evolve to meet these diverse needs. AGME relies on Parker’s extensive product portfolio and access to its engineering and applications teams worldwide to drive innovation in motion and control.
Parker, for its part, is committed to investing in research and development to bring new solutions to market. The company is advancing Internet of Things (IoT)-based communication and diagnostic capabilities to promote predictive maintenance methodologies, further enhancing the reliability and performance of its products.
The collaboration between Parker, UGR, and AGME is a testament to the power of teamwork and product excellence. Strong personal relationships and effective collaboration were vital to meeting the project's technical and timeline targets, ensuring a promising future for this three-way partnership.